Capabilities
 

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...Our Capabilities at a Glance….

. • High-Tech Laminates in Stock: FR-4, FR406, FR-5, Rogers, Arlon, GETEK, .....Taconic, Polyimide
. • RoHS Lead-Free Laminates in Stock: FR408, IS410
. • 0.016” pitch SMT, 4/4 mils Lines/Spacing, Up to 20 Layers for Rigid PCBs
. • 8 mils Minimum Hole/Via Drilling
. • Final Thickness from 5 mils to 125 mils
. • Finished Copper up to 5 oz
. • Photoplotter (21” x 27”) / Modification / AOI Inspection
. • Mechanical Drilling, Routing, Scoring, Beveling, Boring, Countersinking, .....Castellations
. • Dry Film and Screened Imaging
. • Electroplated Copper & Tin, Electroless Copper & Palladium Metallization
. • HASL Hot Air Solder Leveling (Tin/Lead)
. • Lead-Free Surface Finishes – ENIG, Immersion Silver, Immersion Tin, OSP
. • Blind/Buried Vias, BGA and Micro-BGA
. • Gold Fingers, Carbon Ink, Plasma Treatments, Controlled Impedance
. • SMOBC, Wet Thermal and LPI Soldermasks in a Variety of Colors
. • E-Test and Flying Grid Electrical Testing to 250V, 1000 ohms, 500mA

&MATERIALS LIST
&For a detailed material list, please click here.

&EQUIPMENT LIST
&For a detailed equipment list, please click here.

 


Data Uploads & Gerber Formats
We can quote from CAD drawings, gerber files or sample PCBs. A Zip file is preferred and should be named after the part number. Please include a Fab Print showing PCB outline with dimensions and material/PCB specifications.

When sending your files, please follow the guidelines below:
• ...Prefer a Zip File with gerbers inside (Name Zip File from Part #)
• ...Files Should be Formatted as Follows:
.....o ...RS-274-X (Imbedded Apertures – Preferred Format)
.....o ...RS-274-D Requires a Separate Aperture Table
• ...Files should include a Fab Print showing PCB outline
.....with dimensions, layer stack, and material/PCB specifications
• ...A CNC Drill File in Excellon (ASCII 2.4 Trailing Zero
.... Suppression Format)
• ...A “Read Me” text file that contains the following:
.....o ...List of each file with a brief description (ex. Top Soldermask)
.....o ...If no Fab Print Drawing, then include board dimensions,
.......... material/PCB specs
.....o ...Contact Information with phone number, address and email

Specifications & Tolerances

CAM CAPABILITIES

Gerber Crescent 30 Photoplotter 21” x 27” Silver Film
Camtek AOI Film Inspection
CAD Design Rule Checks
CAD Netlist Extraction and Test Interface
Design Editing Support

 DRILLING & FABRICATION

Minimum drilled hole – .008”
Maximum drilled hole – .250”
Maximum routed hole – 24”
Minimum slot width – .010”
Drill to finished hole – .002 ± .005”

 TOLERANCES                        Non-Plated                               Plated

 <.040”                                      ±.001”                                      ±.002”
 .040”-.093”                              ±.0015”                                    ±.003”     
 .094”-.250”                              ±.002”                                      ±.004”
>.250”                                      ±.003”                                      ±.004”

Inner Layer Clearance – .008”
Copper to Edge of PCB – .007” outer layer, .010” inner layer (+.005” for scoring)         

ANNULAR RINGS

Finished Hole Size for Vias – .010”
Finished Hole Size for Component Holes – .015”
Annular Ring (radius of the pad) – .005” minimum for vias
Annular Ring (radius of the pad) – .008” minimum for component holes

PLATING & WET PROCESS

Maximum Hole Aspect Ratio                    8:1
Copper Plating Tolerance                      .0013”      ± .0003 "
Space and Trace                                    .004”

Etch Tolerances – Internal/External                                       

¼ oz Copper                                           .0005”
½ oz Copper                                           .001”
1 oz Copper                                            .0015”
2 oz Copper                                            .002”
3 oz Copper                                            .004”
4 oz Copper                                            .005”
5 oz Copper                                            .005”       

SOLDER MASK & LEGEND

LPI
Carapace EMP110
Coates Imagecue XV501T-4                 
Taiyo PSR-4000HG                              
LPI
Clearance .002” (Standard)
Clearance .002” (for ENIG)
Clearance .002”

                             
Wet Thermal
SR1000 Series                                        Clearance .010”               

Legend Ink
Hysol Epoxy                                            Minimum Line .008”

FINAL FINISH

Tin/Lead
HASL (Hot Air Solder Leveling) Tin/Lead Finish             

Lead-Free (meets RoHS)
Electroless Nickel Immersion Gold (ENIG)
Immersion Silver
Immersion Tin
OSP            

Special
Gold Fingers
Carbon Ink
Controlled Impedance
Plasma Treatments